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saph440 STEEL – AUTOMOTIVE STEEL

saph440 STEEL – AUTOMOTIVE STEEL

SAPH440 is a high-strength hot-rolled steel commonly used in the automotive industry for manufacturing chassis components and structural parts. The name “SAPH” stands for “Steel Automotive Press Hot,” indicating that it is specifically designed for automotive applications and is produced through hot rolling. The “440” denotes its minimum tensile strength of 440 MPa, ensuring robust performance in demanding conditions.

Description

What is SAPH440

SAPH440 is a high-strength hot-rolled steel composed of approximately 98-99% iron and 1-2% alloying elements such as carbon, manganese, and silicon. It typically comes in solid sheet or coil forms and has a greyish-metallic appearance. It is primarily used in the automotive industry to manufacture chassis components, body panels, and other structural parts. The steel is processed through hot rolling, which enhances its mechanical properties and makes it suitable for forming complex shapes.

Characteristics of SAPH440 Steel

SAPH440 steel is ideal for automotive chassis applications due to its high tensile and yield strength, providing robust structural integrity. It offers superior formability, allowing the creation of complex and intricate parts, and reliable weldability, ensuring strong and durable joints in chassis construction. The steel’s enhanced impact resistance provides excellent protection in safety-critical situations, contributing to overall vehicle safety. Also, SAPH440 is often treated or coated for corrosion resistance, enabling it to withstand harsh environmental conditions and prolong the chassis’s lifespan.

Chemical Compositions

ElementComposition (max)
Carbon (C)0.20%
Manganese (Mn)1.50%
Phosphorus (P)0.040%
Sulfur (S)0.040%
Silicon (Si)0.30%

Physical Properties

PropertyMetricImperial
Density7.85 g/cm³0.283 lb/in³
Melting Point1425-1460°C2597-2660°F
Boiling PointNot typically specifiedNot typically specified
Thermal Conductivity45-55 W/m·K26-32 Btu·ft/h·ft²·°F
Electrical Conductivity10-15% IACS10-15% IACS
Specific Heat Capacity450-500 J/kg·K0.108-0.119 Btu/lb·°F
Thermal Expansion Coefficient11-13 × 10⁻⁶ /°C6.1-7.2 × 10⁻⁶ /°F
Electrical Resistivity0.2-0.4 µΩ·m0.12-0.24 µΩ·ft

Mechanical Properties

PropertyMetricImperial
Tensile Strength440-510 MPa63,800-73,950 psi
Yield Strength275-325 MPa39,900-47,150 psi
Brinell Hardness (HB)130-180 HB130-180 HB
Rockwell Hardness (HRC)15-25 HRC15-25 HRC
Vickers Hardness (HV)140-210 HV140-210 HV
Elongation20-30%20-30%
Elastic Modulus200 GPa29,000 ksi

Industries & Applications

IndustryProducts
Agricultural EquipmentPlow Blades, Harvester Frames, Tractor Chassis, Seeding Equipment
AppliancesWashing Machine Bodies, Refrigerator Panels, Microwave Casings, Dryer Drums
AutomotiveChassis Components, Suspension Parts, Wheel Rims, Body Panels
ConstructionStructural Beams, Roofing, Wall Panels, Pipes
Energy SectorWind Turbine Towers, Solar Panel Frames, Oil Pipeline Components, Power Plant Structures
FurnitureMetal Cabinets, Shelving Units, Desks, Chairs
Heavy MachineryExcavator Arms, Loader Frames, Crane Booms, Tractor Parts
RailwayTrain Car Bodies, Rails, Braking Systems, Couplers
ShipbuildingHull Structures, Decks, Bulkheads, Frames

Machining

SAPH440 Heat Treating Instructions: SAPH440 steel is typically used in its as-rolled condition and does not require additional heat treatment. However, if necessary, annealing can be applied to improve ductility.

SAPH440 Surface Finish: The surface of SAPH440 steel can be treated through various methods, such as hot-dip galvanizing, painting, or coating, to enhance corrosion resistance and durability.

Custom grades can be produced upon request to meet specific requirements.

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